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    Orthopedic Implants Are Fit to Print

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    Features

    Material Matters: New Offerings for Orthopedic Technologies

    An examination of the transformation within orthopedic material selection from traditional metals to newer alternatives.

    Material Matters: New Offerings for Orthopedic Technologies
    DSM biocomposite materials. Image courtesy of DSM Biomedical.
    Material Matters: New Offerings for Orthopedic Technologies
    Modern Plastics’ Medical Plastics Room 1, with CELCON Acetal POM used for medical instrumentation and orthopedic sizing trials. Shown underneath is ENSINGER TECAPRO MT Heat-Stabilized Polypropylene sheet used for medical caddy trays. Image courtesy of Modern Plastics.
    Material Matters: New Offerings for Orthopedic Technologies
    Solvay’s Ixef polyarylamide (PARA) resin delivered the high stiffness and biocompatibility that Reign Medical needed to develop its new Clench Staple System, a single-use surgical kit for orthopedic procedures targeting the hand and foot. Image courtesy of Solvay.
    Material Matters: New Offerings for Orthopedic Technologies
    Okani Medical Technology, a China-based pioneer in artificial joint applications, developed its ORGKnee all-polymer knee implant, based on Solvay’s Zeniva polyetheretherketone (PEEK). Test simulations of the implant indicate that PEEK helped reduce wear by 50 percent versus a metal implant as measured by material loss over 3 million cycles. Image courtesy of Okani Medical Technology.
    Mark Crawford, Contributing Writer11.30.18
    Material properties are foundational for medical devices to achieve effective clinical outcomes. Decades ago, orthopedics almost exclusively focused on metal. Over the last 10 years, material options have shifted toward polymer-based components, including polymer/metal hybrids and disposable polymer instruments.

    Material science continues to rapidly evolve to meet the needs of disruptive new technologies such as additive manufacturing and 3D printing. Advanced injection molding can handle a wider range of polymers for key product applications. New or enhanced materials provide engineers with more options for creative medical device designs, higher functionality, and improved patient outcomes. Digital patient care and embedded electronics are also driving innovation in medical materials.

    Despite these exciting advances, however, orthopedic OEMs tend to remain very conservative when it comes to choosing materials for their implants and instrumentation. Adoption of new materials tends to only happen when a new design requires some level of functionality that incumbent materials simply cannot offer. Given the effort, risk, and cost involved with validating

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